When one breaks it down, cellulose is a complex carbohydrate, often referred to as a structural polysaccharide, that is found in the cell walls of plants. It is one of the most abundant organic compounds on Earth and serves as a vital component in the structure and function of plant cells. The chemical structure of cellulose consists of long chains or strands of glucose molecules linked together through beta-1,4-glycosidic bonds. These chains align parallel to each other and form strong, extensive networks known as microfibrils. These microfibrils lend cellulose, lignocellulose and wood fibre their extremely high functionality as highly efficient process aids!
Our functional fibres are 100% natural, simple and effective! Manufactured from renewable resources and completely environment-friendly, we supply these highly innovative products under the brands JELUCEL®, JELUXYL®, JELUVET® and JELUPLAST®! Coupled with the unique and innate ability to add and manipulate texture through the formation of a three-dimensional fibre network (on account of the microfibrils), our insoluble fibres have an extremely high water and liquid-binding capacity. This feature enables them to do an excellent job as a versatile binder in countless industry applications.
Our multi-functional fibres MADE IN GERMANY are extremely versatile and add considerable value to innumerable production processes as technical “trouble-shooters” and “problem-solvers” across immeasurable industries. Here is a brief synopsis of WHY and WHERE and HOW our fibres add value:
Our JELUCEL® and JELUXYL® fibres offer the following compelling technological advantages for producers of construction materials and building products:
Under the brand JELUCEL®, we supply CLEAR solutions in the form of a full range of 100% organic cellulose filter aid, for the complete spectrum of solid-liquid filtration applications. Coupled with full technical support on our products, our mission is to optimize your entire filtration operation and ultimately maximize plant productivity!
Key product features and compelling advantages:
Food & Beverage industry |
o Beer, Edible oil (vegetable cooking oils & fats), Enzymes, Fruit juice, Gelatine, Glucose, Liqueurs, Spirits, Sugar, Vinegar, Wine, Yeast |
Chemical / Petrochemical / Pharmaceutical industry |
o Bioethanol, Brine / Chlor-Alkali, Catalysts, Fermentation broths, Phosphoric acid, Polyether, Polyol, Recycled oil and synthetic fuels, Steam condensate, Titanium dioxide, Vitamins, Water glass |
Metal & Mining industry |
o Electrolytes, Galvanizing, Gold processing, Grinding oils, Honing oils, Ore dressing, Platinum refining, Rolling oils, Super finishing, Vanadium processing |
Water / Sludge |
o Sludge dewatering, swimming pools, wastewater treatment |
Our mission at CARBOCRAFT is to provide optimum filtration solutions that maximize plant productivity! Through the close cooperation with a local filtration hardware partner, we can therefore offer the following technical support to our esteemed filtration customers:
Key product features and compelling advantages:
Our supplier JELU-WERK is very active and successful in the international WPC arena! Wood Plastic Composite (WPC) is a new composite material made of wood fibres and plastic that has already proven itself in many applications because of its exceptional properties:
WPC is produced when wood fibres are mixed with plastic and suitable additives, and then compounded and subsequently granulated. The resulting WPC can then be further processed into high-quality products by injection moulding, extrusion, compression moulding, blow moulding and foaming.
The idea behind WPC is to partially replace plastic with a renewable, environment-friendly natural raw material, lessening the impact plastic has on our environment. Since plastic is primarily produced from crude oil and fossil fuels, a reduction in the demand of plastic can lead to a corresponding decrease in the burning of fossil fuels, which ultimately reduces carbon emissions into the atmosphere and lessens our CO2 footprint.
WPC is suitable for conventional plastic processing machines. The know-how of plastic processing can easily be transferred to the processing of WPC. Products can now be made from WPC that combine the strengths and advantages of natural wood, with the unique and beneficial properties of plastic. The properties of WPC can be influenced by additives and can optimally be adjusted for the respective application.
FURNITURE OF THE FUTURE
WPC is increasingly being adopted in the furniture industry. This composite, made from wood and plastic, combines lightweight moldability with robustness, making it suitable for everyday items like chairs, decorative elements, and panels.
WPC offers versatile processing options such as dyeing and various treatments like coating, welding, or gluing. Colour particles can be incorporated into the WPC before granulation, allowing products to be pigmented in any desired colour. Additionally, items made from WPC can be dyed during injection moulding or extrusion processes to achieve specific coloration.
JELUCEL® Cellulose Filler (cellulose content range of 80% up to 99.5%, available in powder or fibres, different whiteness grades, varying grain sizes or fibre lengths)
JELUXYL® Wood Filler (produced from softwood or hardwood, light yellow to light brown colour, available in flour, powder, fibres or granules)
| Our supplier JELU-WERK produces premium quality cellulose fibres and wood flours for coatings of welding electrodes. Cellulose fibers and wood flour have long been utilized as functional additives in the coatings of welding electrodes, marking one of their oldest applications. The coating of welding electrodes serves specific roles during welding. The type and composition of the coating dictate the melting behavior of the rod electrode and influence its welding properties. One typically distinguishes between the following types of coatings: A = acid coating / R = rutile coating / RR = rutile, thick coating / RA = rutile-acid coating / C = cellulose / R(C) = rutile cellulose / RR(C)= rutile cellulose, thick coating / B = basic coating / R(B) = rutile with basic elements / RR = rutile basic, thick coating The composition and thickness of the coating significantly influence the stability of the arc, material transfer during welding, as well as the viscosity of slag and weld pool. Cellulose and wood flours used in welding burn and produce carbon oxides, acting as inert gases that protect the weld from oxidation. Cellulose burns completely without leaving ash, resulting in minimal slag formation, making it suitable for challenging welding positions. Cellulose electrodes are preferred for vertical-down welding and circumferential welds on pipelines, promoting substantial material melting and achieving deep penetration. In addition to pure cellulose electrodes, mixed types are available, combining cellulose with other materials to enhance melting properties and material transfer rates during welding. |
JELUCEL® Cellulose Filler (cellulose content range of 80% up to 99.5%, available in powder or fibres, different whiteness grades, varying grain sizes or fibre lengths)
JELUXYL® Wood Filler (produced from softwood or hardwood, light yellow to light brown colour, available in flour, powder, fibres or granules)
| o Cellulose and wood fibres used as fillers for floor coverings Wood flour is commonly used in the production of Linoleum, Rubber floor coverings with high anti-wear properties, and stone wood floors such as inorganic, magnesite-based industrial floors of the highest load-bearing capacities o Wood flours used as additives for cardboard Functional wood flours have been used as additives in cardboard for many years to obtain better cardboard qualities. JELUXYL® wood flours compensate lower quality levels of the raw material (waste paper) used in the production of cardboard and improve the volume and bulk of the board, as well as strength properties and accelerate the drying time on the board machine and generally optimize machine runnability. o Cellulose and wood flours for cleaning agents JELUXYL® and JELUCEL® products are used in dry carpet cleaners, fur cleaners (special sawdust), hand-washing pastes and hand cleaners (as natural abrasives), metal cleaning components (tumbling / de-edging), WC sticks and detergent tablets (super-disintegrant). o Functional cellulose and wood flours used as additives for seed pilling Seeds, especially sugar beet seed, are manufactured in pills to optimise economical application and strength resistance, and to improve growth. Wood flours such as found in our JELUXYL® range, and cellulose fibres such as our JELUCEL® products, are successfully used as functional carriers in this application to improve water absorption, water retention and water release, and in the “carriage” of other additives. o Cellulose and wood flours as natural additives for rubber manufacture JELUCEL® and JELUXYL® products are commonly used to produce rubber shoe soles, rubber sheets, solid rubber wheels and many other similar applications. o Wood flours as natural additives for explosives JELUXYL® wood flour is used as a carbon component in explosives, especially for quarrying and mining of industrial raw materials. o Cellulose as natural additive in enzymes JELUCEL® cellulose is used as a carrier in the production of detergent enzymes (proteases), as well as food enzymes. o And many more applications… |